Quality With Die Casting

Update:Dec 08 2016
Summary:

Die casting is an integral part of every metal industry […]

Die casting is an integral part of every metal industry and is actually growing in leaps and bounds due to their increasing needs in important sectors of the civilized world. Of these, the aircraft industry is the most important application area where molten metals that have been shaped are used in building its various parts. Today, this is also integral to the construction industry for making various implements.

Among the various metal alloys that are used in this technology are zinc, aluminum, magnesium, copper, lead and tin to mention just a few. Of these, Zinc Die Casting is the most popular as the metal is ductile, has high impact strength and is easily plated. Moreover, as zinc is cheaper than other metal and metal alloys, this is used in the manufacture of smaller parts in a more economical manner. In addition, the best thing about zinc is that it has a low melting point and promotes long die life.

Equally popular is Die Casting Aluminum products especially in the aircraft industry, which requires certain standards for both safety reasons and for better aesthetics. Aluminum is known to be lightweight, yet has high dimensional stability for complex shapes and thin walls. Moreover, it is resistant to corrosion has high thermal and electrical conductivity, as well as durability at high temperatures. Among the various implements used in the aviation industry that require Die Casted products are aircraft seats, components for the passenger cabin or baggage compartment that are durable as well.

There are many advantages of using this technology in various industry sectors. The first reason is that it provides excellent dimensional accuracy with smooth cast and thinner walls, which is necessary for achieving the desired results. This is extremely essential to save cost, as no secondary machining operations are required thereafter. Due to all these reasons, metal Casting has emerged as an important business sectors these days.

Die casting has gained importance in the industries where precision is the matter of concern. While ensuring customers with a complete finish in products, this process has become a prime choice of the users. Its advent in manufacturing and large industrial units has increased their productivity and performance by all means. This method is used to mold and produce product with perfect finish. Usually made from non-ferrous metals, like zinc, copper, aluminum, magnesium, lead, pewter and tin based alloys, it is characterized by forcing molten metal under high pressure into a mold cavity. They are relatively simple process and curtail high expenditure. Suited for a large quantity of small medium casting, they maintain dimensional consistency.

Die casting provides parts that are durable and dimensionally stable in nature. While providing complex shapes of industrial parts within closer tolerances, it eliminates or reduces secondary machining operations. Die cast parts have greater resistance to temperature extremes. Marked as one of the fastest and most cost effective method for producing a wide range of components, it has become the most commended force of metal industry. Being vital to many manufacturing industries like automotive, whitegoods, hardware, electrical and electronics, computers and many others it provides components in aluminum, zinc and magnesium alloys efficiently, accurately with good mechanical properties and consumer appeal.

Die Casting has placed a strong emphasis on the application of scientific knowledge to its manufactures. This integrated process is vital for producing engineered products which ensure long term benefit. It produces parts with thinner walls, marked with closer dimensional limits and smoother surfaces. With advent of auto industry and rise in trade, demand for casted parts has taken a huge hike. This process can be carried out either by using cold or hot chamber. Zinc Casting is considered to be the most efficient way by combining the precision with exceptional and physical properties of zinc. With Aluminum Die Casting it becomes easy to avail meticulous parts in high volume at low costs.